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Quality Control

Quality Control

3D inspection is a necessary step in the quality control process of all products, especially in the production of precision parts. It is difficult to avoid parts that have been deformed to produce undesirable quality in the manufacturing process.

With the improvement of the manufacturing level, the requirements for the quality inspection of parts and components have also been continuously improved. The problems encountered in quality inspection have also appeared:

● A-level surface parts require high precision and traditional 3D coordinates are difficult to detect

●Complete data for complex structural parts is difficult to obtain

●Deformable material is difficult to detect

●Traditional manual measurement accuracy is not high

●Contact and manual measurements take a long time

ScanTech handheld 3D scanner can solve the above-mentioned problems of quality inspection of precision parts. Through non-contact laser 3D scanning technology to obtain 3D point cloud data of the product, the product’s shape rapidly 3D inspected by3D inspection software has the following advantages:

●Complete scan data generate accurate CAV full-size inspection report, and analyze the full-scale deviation of points, lines, and surfaces.

●High efficiency of laser 3D inspection, greatly reduce the cost of inspection and expand the competitive advantage of manufacturer.

●Flexible and portable3d scanner can adapt to various complicated working environments and has a wide range of applications.

Challenge
How to capture large volume 3D data
It is hard for traditional CMM to control the quality and test the deformation of key parts because of large curve surface.

Solution
MSCAN photogrammetry system work with HSCAN 3D scanner can acquire the head of metro accurately and quickly, and generate the color map by comparing with the original CAD.

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Challenge
Fast 3D inspecting of complex mould improves production manufacture level.
It is difficult to do the full-scale test of complex mould, which may cause big loss because of volume defective products arise.

Solution
HSCAN 3D scanner acquires accurate 3D data without contact to make deviation with original CAD for mould modification

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Challenge
Optimize structure of Wind turbine blades to improve the wind conversion efficiency.
The structure of wind turbine blade plays a core role in wind generator. The blade is too large to move, so it cause lots of challenges for accurate measurement.

Solution
MSCAN and HSCAN 3D scanner acquire the accurate 3D data of blades without moving, and provide accurate data support for inspection, CFD analysis, etc.

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Challenge
Contact measurement can’t acquire the complete data and easy to damage the surface of complex engine cylinder head.

Solution
PRINCE 3d scanner provide reliable and accurate 3D data support for computational fluid dynamics (CFD) to help manufacturers solve complex manufacturing problems.

 

Application

Aerospace

Aerospace

3D scanning greatly enhance efficiency in product inspection, damage analysis, reverse engineering.

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Automotive

Automotive

3D scanning penetrates the whole process of car design, reverse engineering, quality control, virtual assemble etc.

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Machinery Manufacturing

Machinery Manufacturing

3D scanning provides competitive advantages to manufacturers and widely applies to each industry of value chain in machinery manufacture.

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Mold

Mold

3D scanning plays an important role in mold manufacture, bring unprecedented value to mold inspection, recover and manufacture

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Health Care

Health Care

3D scanning provides accurate 3d digital service in Medical care such as artificial organs, prosthesis design, Medical Cosmetology.

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Energy

Energy

Conduct Efficient Inspection in new energy industry such as solar energy, wind energy, nuclear energy, natural gas etc.

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Energy