It is estimated that almost 90 million vehicles are produced worldwide in a year, which means that there are around 171 vehicles produced every minute.
In the highly competitive automotive industry, efficiency and automation drive the whole manufacturing process. An efficient and accurate inspection is a must-have for auto manufacturers to maintain an edge over competitors.
Sheet metal parts, especially stamping parts, are widely used in the automotive industry.
Stamping is a high-efficiency and low-cost fabrication technique that can produce a high volume of identical stamping components in a short time. In-time inspection of these stamping parts is a priority for auto manufacturers.
The customer in this case is a well-known tier-one stamping parts supplier for automotive enterprises including Guangzhou Honda, Guangzhou Toyota, Nissan Motor. In this case, the stamping parts they produced are of various sizes and shapes with a total of 782 different types.
How a piece of inspection equipment can handle tasks such as initial sampling inspection, full-scale measurement, and batch analysis are among the top considerations of stamping workshops.
To conduct inspection on the shop floor, auto manufacturers would like a piece of inspection equipment that is not sensitive to the environment. Easy-to-operate interface, intuitive measurement results, intelligent analysis are all preferred to save training and operating costs.
Scantech 3D Solution
Scantech offers a customized automated 3D inspection solution based on the customer’s demands.
With our in-house developed AutoScan-T, we inspected and analyzed surface deviation, hole diameter, hole position, hole-to-hole distance, boundary, and gauge of its stamping parts. The following are the highlights of our solution that we’d like to share with you.
Efficient and accurate
With the help of 17 blue laser crosses and optical tracking technology, AutoScan-T performed 3D scanning at a scanning rate of up to 1.9 million MPS with an accuracy of up to 0.025 mm.
The accuracy was not affected by external factors including robotic arms and guide rails. It enabled our customers to scan metal sheets in an average of 3 minutes and only 1 minute for small-size objects.
Non-destructive measurement without sticking markers
Automatic optical tracking measurement technology enables us to perform non-contact measurements without sticking markers. In this way, we saved preparation time for scanning and avoided potential damage to the workpiece.
AutoScan-T measurement system-generated inspection reports in the form of a color map in real-time. A color map with many red areas indicated that the product failed to meet the criteria.
After one inspection was completed, the technician selected a new item number to start another 3D Automated Inspection. A new procedure ran automatically to inspect the item and generated an inspection report.
Real-time and complete inspection results helped the auto manufacturer to monitor the whole manufacturing process, which saved labour and time.
Work under harsh conditions
AutoScan-T was located 20 meters from the stand of a stamping press which weighed 2500 tons. The vibration caused by the stamping press hardly affected the inspection.
Low maintenance costs
Conventional inspection methods require a dedicated lab with constant temperature and humidity and no vibration to conduct inspections.
The maintenance of labs, fixtures, and inspection tools is costly. On-site inspection of AutoScan-T saved the costs of a dedicated lab. Its flexible build configuration also saved storage and maintenance of fixtures.
Integration and customization
The inspection was highly improved by efficiently integrating a 3D automatic inspection system into the production line. Our engineers customized the inspection procedure to meet the specific needs of the company.
The measurement results were displayed on screens of two stamping lines respectively as the customer required.