Optical 3D measurement system TrackScan-Sharp can be used to achieve precise and efficient hole inspection.
This system features shadow-less light edge inspection powered by high-precision grey value measurement.
It allows users to meticulously inspect closed features, particularly threaded holes. The system ensures accurate and repeatable measurement results, including position and diameter information.
Additionally, it captures crucial 3D data related to hole positions, diameters, and spacing.
For assessing the positional accuracy of threaded installation holes, specialized high-precision threaded auxiliary columns can be used.
These columns can adapt to various threaded hole sizes (such as M5, M8, and M10), enabling 3D scanners to capture precise data for threaded holes better.
If the accuracy requirement is not too high, we can also use a 3D scanner to scan the hole position and the outer surface of the cylinder to obtain the positional accuracy of the threaded holes.
Battery Management System (BMS)
The battery cell management and control system is the core component of the battery and requires precise installation.
We can use a probe to detect and analyze it during the installation process to ensure its accuracy after installation.
Workflow for 3D Scanning
First, attach markers to the part. When using optical 3D measurement system, markers are not necessary.
Next, conduct non-contact 3D laser scanning of the entire tested part.
Obtain and process the 3D data of the part in 3D software.
Finally, compare this data with the standard CAD model to identify dimensional deviations at each position.
This process allows for quicker acquisition of precise data and enhances inspection efficiency.
Advantages of 3D Laser Scanning
High precision
3D scanners provide meticulous insights into the intricate structures of electric vehicle (EV) batteries, guaranteeing safety, reliability, and peak performance over their entire lifespan.
With an impressive accuracy level of up to 0.020 mm, these measurement techniques play a crucial role in maintaining the high quality of battery assessments.
Efficient
Due to the easy operations and rapid measurement rate of 3D scanners, measuring electric vehicle (EV) batteries using this technology is highly efficient.
The ability to capture detailed 3D data quickly allows for precise assessments of battery components, including their shape, dimensions, and any potential defects.
Whether in research and development, manufacturing, or quality control, 3D scanning streamlines the battery measurement process, leading to improved accuracy and productivity.
Complete 3D Scanning
3D scanning is an optimal choice for comprehensive measurement to create a digital twin of components, which ensures that engineers capture every intricate detail without overlooking anything.
By employing this method, they gain a complete and accurate representation of the part, facilitating precise analysis and quality control.
Comprehensive Data
These comprehensive 3D data can be stored for in-depth analysis. They provide a complete view of the part’s condition, enabling engineers to verify its quality thoroughly.
Additionally, users can easily identify the geometric dimensioning and tolerancing (GD&T) specifications of the part.