GD&T Measurement
The quality inspection of parts in heavy industry falls into three main types: pre-production, in-line and final inspections. Geometric dimensioning and tolerancing (GD&T) is a crucial metric for inspection to ensure that the parts are qualified. Our high-resolution 3D scanners can capture the complete 3D data of industrial parts and obtain actual values of dimensions and tolerances including parallelism, perpendicularity, and concentricity. These data can be used to inspect newly made products or repair and optimize existing parts for extended life cycles.
Identifying Machining Allowance
To enable parts be manufactured to the required size and accuracy, manufacturers usually add extra material to parts, which is machining allowance. 3D scanning for machinery can help to determine a decent machining allowance to reduce the defective rates of parts. Thanks to the high accuracy of our portable 3D scanners like KSCAN-Magic and optical tracking 3D scanner TrackScan-P, engineers can precisely identify the machining allowance. This way, qualified products can be made with minimal material with lower costs.
Defect Inspection to Ensure Quality
There may be imperfections and defects on the product manufactured, which need to be inspected and corrected. Traditional inspection heavily depends on the experiences of technicians, which is time-consuming and costly. SCANOLOGY's handheld 3D laser scanners enable engineers to identify unqualified areas quickly and accurately as they scan at high speed and measure precisely. Besides, with a large number of reliable data, it is easy for users to optimize the products accordingly.
Reverse Engineering for Developing Products
Reverse engineering can help to accelerate the development of new products by working on existing products to draw inspirations from them. High-tech 3D scanning for energy and heavy industry can help to obtain the point cloud of existing products. When paired with reverse engineering software, the scanned data can be processed in terms of patch fitting, section creation, and curve extraction to create CAD models ready for further design. It is beneficial for designers to turn their ideas and concepts into physical objects and optimize products to better meet customers’ needs.
Surface Inspection of Turbines
Turbine inspection is significant for wind power tower and hydro-power generator’s overall performance and longevity. Inspect key components of newly manufactured turbines is important to ensure they function properly. It is essential to routinely inspect the parts in order to prevent the damages caused by wear and tear. Traditionally, engineers detect issues visually using cameras, drones, or their own eyes, which is tedious. Portable 3D scanners can be used to capture the data of narrow spaces and compare the data with original drawings to identify deviations and generate reports for in-tine maintenance.
GD&T Measurement
Identifying Machining Allowance
Defect Inspection to Ensure Quality
Reverse Engineering for Developing Products
Surface Inspection of Turbines